Sapphire Blue Travel

Our Complete Caravan Solar Upgrade

Feb 12, 2026 | Sapphire Blue Travel Blog

We recently upgraded the solar system in our 2006 Island Star Concorde caravan.
Phil is a qualified auto electrician with more than 40 years of experience and took the time to carefully research and design a system that is affordable, compact, and suited to our needs going forward.

Right now, we’re enjoying shorter trips, but as we move toward retirement, our dream is to travel for longer, spend more time off-grid, and stay comfortable wherever the road leads.

Below is a simple overview of the key components Phil used in our off-grid solar upgrade, along with a few notes that may help if you’re planning something similar.

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Victron Components Used in Our Solar Upgrade

Victron SmartShunt 500A Battery Monitor (Bluetooth)
https://amzn.to/4agfclH

Victron MPPT 100/30 Solar Charge Controller
https://amzn.to/4ak1NJv

Victron MPPT 100/50 Solar Charge Controller
https://amzn.to/4qA4NaU

(These are the exact Victron components Phil selected for our off-grid solar upgrade.)
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While Victron components manage the monitoring and charging control of the system, the core power storage and solar generation in our setup come from Kings products, creating a practical balance between performance and affordability.

Battery & Solar Components (Kings Setup)

To power the system, Phil chose

2x 300Ah Kings LiFePOâ‚„ lithium batteries

https://amzn.to/3OlBI5n

a Kings 40A DC-DC charger

https://amzn.to/4tsNBql

2x  200 watt Kings roof-mounted solar panels

https://amzn.to/4a7EUKs

 This combination provides reliable off-grid capacity while remaining a cost-effective setup for our style of travel.

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Safety, Distribution & Protection Components

Main battery isolation breaker

https://amzn.to/4rO1oGu

Mega fuse / main system fuse

https://amzn.to/4a9Bp6f

Positive and negative bus bars

https://amzn.to/4krljs2

12V fuse distribution panel

https://amzn.to/460t2HP

Solar array isolation/protection breaker

https://amzn.to/3M5Zjqd

Mounting board / electrical panel

Monitoring via VictronConnect app

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A Note About Cabling (Important)

All major battery and charging cables in our system were custom-made to suit our exact installation.
Phil is a qualified auto electrician with more than 40 years of experience, and correct cable sizing depends on:
  • current load
  • cable length
  • voltage drop
  • safety protection requirements
For safety reasons, we strongly recommend having battery and high-current cabling professionally designed or sized specifically for your system, rather than purchasing generic pre-made cables online.

Upgrading our solar system has given us the confidence to travel further, stay off-grid longer, and move more freely toward the next season of life.

One thing this process has taught us is the value of taking time to carefully research your real needs. How much power you’ll realistically use, how long you hope to stay off-grid, and what level of comfort matters most to you. Our current system is likely larger than we strictly need day-to-day, but it gives us flexibility. On a very hot day, we can run the air conditioner for a short time, keep up with the simple comforts like a daily coffee, and still feel confident about our overall power use.

More importantly, it means that when we do choose to stay somewhere longer or travel further from powered sites, we know we have the capacity to do so safely and comfortably.

As always, we recommend seeking professional advice when designing an electrical system. Phil’s experience helped us build something safe, practical, and ready for the road ahead.

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Watch the Full Solar Upgrade

If you’d like to see how this system came together in real life, you can watch our full solar installation overview on Sapphire Blue Travel, where we share the journey, the decisions, and how it all works in the van.

And if you’re new to solar setups or want to better understand some of the technical terms, Phil explains the system step-by-step over on Phil Talks Tech — a great place to start if you’re learning how off-grid power really works.

Affiliations

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